Pallet Repair
Why buy new when you can repair? Our expert repair team brings damaged pallets back to full functionality at 50-70% less cost than replacement. Same-day turnaround for most orders.
Get a Repair Quote
What We Fix
Broken Deck Boards
Cracked or snapped top boards replaced with reclaimed lumber of matching thickness and width. We match board dimensions precisely so the repaired pallet meets original specifications.
Split Stringers
Cracked stringers reinforced with companion boards or fully replaced to restore load-bearing capacity. We use structural-grade lumber rated for the pallet's intended weight class.
Loose Nails & Fasteners
Protruding or loose nails re-driven or replaced with spiral or ring-shank nails for lasting hold. Every fastener is inspected and secured to prevent product damage during shipping.
Missing Components
Missing boards, blocks, or bottom deck boards replaced to bring pallets back to specification. We maintain an extensive inventory of salvaged boards in all common dimensions.
Lead Board Repair
The most commonly damaged board — the leading edge — replaced to ensure forklift entry compatibility. We use hardwood for lead boards on high-traffic pallets to extend service life.
Block Pallet Repair
Block-style pallets repaired with replacement blocks, re-fastened bottom boards, and structural reinforcement. We service all block configurations including EUR, CHEP-style, and custom.
Repair Capabilities
Our repair shop is equipped to handle everything from simple re-nailing to full structural rebuilds. Here is what we bring to the table.
Pallet Sizes
We repair all standard sizes including 48x40 (GMA), 42x42, 48x48, 48x36, 36x36, and custom dimensions. No size is too big or too unusual — we have handled pallets up to 72x72 for industrial equipment.
Load Ratings
Repaired pallets are restored to their original load rating. We repair pallets rated for light duty (1,500 lbs), standard duty (2,500 lbs), and heavy duty (5,000+ lbs). Each repair is matched to the pallet's intended application.
Lumber Inventory
We maintain over 50,000 board feet of salvaged and new lumber in common pallet dimensions. This means we rarely need to special-order material, keeping turnaround times fast and costs low.
Fastener Options
We use spiral nails, ring-shank nails, and screws depending on the application. Spiral and ring-shank nails provide 40-60% greater holding power than smooth nails, dramatically extending repaired pallet life.
Daily Capacity
Our repair team processes 300-500 pallets per day depending on repair complexity. For large recurring orders, we can scale to 700+ per day by adding a second shift. We always have capacity for rush jobs.
On-Site Repair
For facilities that generate high volumes of damaged pallets, we offer on-site repair service. Our mobile repair crew brings tools and lumber to your location and repairs pallets without them ever leaving your facility.
Our Repair Team
Pallet repair is skilled work. Our team members are trained professionals who understand wood species, structural engineering principles, and industry specifications.
Trained & Experienced
Every repair technician completes a hands-on training program covering wood identification, structural assessment, proper fastening techniques, and quality standards. Most of our team members have 3+ years of pallet industry experience.
Quality-Focused
Our team is compensated based on quality, not just speed. Every repaired pallet is inspected before it leaves our facility. Technicians who consistently produce top-quality work are recognized and rewarded.
Safety-First Culture
Working with pneumatic tools, sharp lumber, and heavy pallets requires discipline. Our team follows strict safety protocols, wears appropriate PPE, and participates in regular safety training. Our incident rate is well below the industry average.
Turnaround Times
We understand that pallets sitting in repair are pallets not working in your supply chain. Our turnaround times are the fastest in the Tucson area.
| Repair Type | Description | Turnaround |
|---|---|---|
| Re-nailing | Loose or protruding nails re-driven or replaced | Same day |
| Single board replacement | One or two deck boards replaced | Same day |
| Multi-board repair | Three or more boards replaced on a single pallet | Same day |
| Stringer repair | Companion board reinforcement of cracked stringer | Same day |
| Stringer replacement | Full stringer removed and replaced | 1–2 days |
| Full refurbishment | Multiple boards + stringer + fastener replacement | 1–2 days |
| Block pallet rebuild | Block replacement, bottom board re-fastening, structural work | 2–3 days |
| Custom / specialty | Unusual sizes, non-standard configurations, or heavy-duty pallets | 2–5 days |
Turnaround times are based on standard volumes. For orders exceeding 500 pallets, turnaround may extend by 1-2 additional days. Rush service is available for time-critical situations — contact us for availability.
Repair vs. Replace: The Numbers
| Factor | Buy New | Repair |
|---|---|---|
| Cost per pallet | $12–$20 | $3–$7 |
| Turnaround time | 3–5 days | Same day |
| Environmental impact | 27 lbs CO2 | Near zero |
| Quality | New standard | Matches original spec |
| Minimum order | Often 50+ | No minimum |
Quality Assurance
Every repaired pallet goes through a multi-step quality process before it leaves our facility. We stand behind our work with a full guarantee.
Intake Inspection
Each pallet is assessed on arrival. We document damage, determine the required repairs, and confirm the target specification with you before work begins.
Repair Execution
Trained technicians perform all repairs using quality lumber and proper fasteners. Each repair follows standardized procedures based on the pallet type and intended use.
Post-Repair Check
A dedicated quality inspector — separate from the repair crew — examines every repaired pallet. They check board alignment, fastener depth, stringer integrity, and overall structural soundness.
Load Testing
For heavy-duty or specialty pallets, we perform load testing to verify the repaired pallet meets its rated capacity. We use calibrated equipment and document the results.
Our Guarantee
If a repaired pallet fails under normal use within 90 days of repair, we will replace it at no charge. This applies to structural failures caused by the repair work — not damage from misuse, overloading, or impacts beyond the pallet's rated capacity.
When to Repair vs. Replace
Not every pallet should be repaired. Here is a practical guide to help you decide.
Repair When...
- Only 1-3 boards need replacement — the rest are solid
- Stringers are cracked but not broken through
- Nails are loose but the wood is structurally sound
- The pallet is a standard size with easy-to-source boards
- You need pallets fast and cannot wait for a new pallet order
- Cost savings are a priority and the pallet has life left in it
- You want to reduce your environmental footprint
Replace When...
- More than 50% of the boards are damaged or missing
- Multiple stringers are broken through (not just cracked)
- The pallet is severely warped or twisted beyond correction
- Wood is rotted, soft, or structurally compromised by moisture
- The cost of repair approaches or exceeds 70% of a new pallet
- The pallet must meet brand-new appearance standards
- Contamination (chemicals, mold) makes the pallet unsafe to reuse
Not sure? Send us photos or have our team assess your pallets on-site. We will give you an honest recommendation — if a pallet is not worth repairing, we will tell you and offer to recycle it instead.
Frequently Asked Questions
What kinds of pallet damage can you repair?
We repair broken boards, split stringers, loose nails, missing components, damaged lead boards, and many block pallet issues.
Is pallet repair cheaper than buying new pallets?
Yes. Most repairs cost 50-70% less than replacement, especially for standard pallet sizes with reusable cores.
How fast is your repair turnaround?
Same-day turnaround is available for many standard repairs. Larger or more complex batches are typically completed within 24-48 hours.
Do you repair pallets at my facility?
Yes. We offer on-site repair for high-volume customers that want to avoid shipping pallets back and forth.
Can repaired pallets handle heavy loads?
Yes. We match repairs to the intended load rating and restore structural integrity for light, standard, and heavy-duty applications.
Do you repair custom pallet sizes?
Yes. We repair standard and custom dimensions, including oversized industrial pallets when the core is worth saving.
What if a pallet is too damaged to repair?
If repair is not economical or safe, we recommend replacement or recycling and can handle both options for you.
Do you use new lumber or reclaimed lumber for repairs?
We use both reclaimed and new lumber depending on the repair requirement, pallet spec, and customer preference.
Can you pick up damaged pallets for repair?
Yes. We can collect damaged pallets from your facility, repair them at our shop, and return them to your rotation.
How do I know whether repair makes sense for my operation?
We can review your pallet mix, damage patterns, and usage volume to recommend the most cost-effective repair threshold.
Start Saving Today
Send us your damaged pallets and we'll return them ready for duty — at a fraction of replacement cost.